Data Centers

Description

As the backbone of modern technologies and industries, data centers demand innovative solutions to meet their growing logistical and operational challenges. Americase provides a range of custom-engineered protective containers – BBU Shipping and Storage Cases, Battery Storage Cabinets, BBU Transport and Containment Carts, The Battery Super Box, and AI Rack Packaging – that elevate safety, efficiency, scalability, regulatory compliance, and sustainability for data center operations.

Americase is a proud member of Open Compute Project (OCP), and our solutions are compliant with OCP Open Rack Version designs ORV2, ORV3, and ORV3-HPR.

Battery Backup Unit Cases

Each battery backup storage case is constructed from rugged aluminum and static dissipative foam for a 10+ year field life.
ORV2, ORV3, ORV3-HPR compatible
Customized capacity comes standard, and the interior is designed to be reconfigurable, so it scales with your operation as you change and grow.
Containers are 100% American made from fully recyclable materials that keep each lithium battery transport case lightweight and durable.

Battery Storage Cabinet

Exceeds all IFC24 storage standards and is designed to replace a separate dangerous goods fire-rated storage room.
The cabinet is customizable to your battery sizes, quantity and other specifications.
ORV2, ORV3, ORV3-HPR compatible.
Aircraft-grade aluminum construction.
Stainless steel hinges and hardware.

AI Rack Packaging

Load capacity of up to 6,200 lbs.
Adjustable design accommodates racks ranging from 40” to 52” in depth (with custom sizes available).
Meets ISTA-3B standard.
Made from 100% recyclable materials, including recycled aluminum and galvanized steel, reducing the carbon footprint by 87.5% compared to primary aluminum production.
The upper support braces are made from 100% biodegradable polyurethane and lined with high density polyurethane (HDPE).
Reusable, durable, rotable, and sustainable solution engineered for a 7+ year lifespan.
Enhanced security options, such as walls, ESD or Kevlar-lined bags, are available.
The rack packaging is customizable to meet your unique specifications and requirements.

Battery Transport and Thermal Containment Cart

Cart dimensions are customizable to your specific requirements including battery sizes, shapes, quantities, and more.
Cart capacity is customizable to your specific requirements including battery sizes, shapes, quantities, and more.
ORV2, ORV3, ORV3-HPR compatible.
Damaged/Defective/Recalled (DDR) battery case is customizable to your specific requirements including battery sizes, shapes, quantities, and more.

The Battery Super Box

Any battery size up to 399.9 kg and up to 5,700-watt hours.
Exceeds the standards of the ATA 300 Category 1 and the flame penetration and thermal resistance requirements defined in 49CFR 173.168.
Constructed from industrial-strength aluminum, engineered for multiple uses and long field life to maximize ROI.
Simple closing instructions provided. No need for messy packing materials.

Americase-BBU-Cases

Americase-BBU Case Specs

With data centers, we bring our signature practical approach to designing our client’s cases, focusing on custom-made solutions that fit your unique logistical needs. With Americase, exceptional features come standard.

Battery Backup Unit Cases

Constructed to be repairable in the field, so downtime and operational interruptions are kept to a minimum
Manufactured to be ergonomically-friendly which reduces workers compensation instances and increases efficiency and productivity
Designed and tested to comply with the Open Rack Version (ORV) standards ORV2, ORV3, ORV3-HPR
Fabricated with a 180° hinge-down door to increase the ease of loading and unloading
Designed so that the BBUs remain separated for security in transportation
Created to be stackable to optimize storage space and eliminate the need for BBU storage rooms
Grounded to mitigate the risk of unexpected ESD
Liftable by forklift

Battery Storage Cabinet

The Lithium-Ion Battery Storage Cabinet exceeds all IFC24 storage standards and eliminates the need for a separate dangerous goods fire-rated room, driving significant time and cost savings.
Cabinet’s casters enable easy movement and maneuverability to place the inventory anywhere in your facility based on operational needs.
Maximum durability and ROI with aluminum construction and stainless-steel hinges and hardware for 10+ years of field life.
Designed and tested to comply with Open Rack Version (ORV) standards ORV2, ORV3, ORV3-HPR.
The cabinet is field-repairable and fully recyclable, for maximum longevity and sustainability.
Maximum safety with each battery separately enclosed within the cabinet to mitigate propagation.
Customizable to meet your unique requirements, including lithium-ion battery or product shapes, sizes, quantity, specifications, and more while delivering the same tested and proven thermal containment capability, code compliance, and maximum safety.

AI Rack Packaging

Eco-friendly and sustainable

Eliminates the need for traditional wooden disposable crates, significantly reducing waste and carbon emissions.
Maximum durability and ROI with aluminum construction and galvanized steel hinges for 10+ years of field life, with unlimited use cycles.
Extra durability with upper support braces made from 100% biodegradable polyurethane and lined with high density polyurethane (HDPE).
Eco-friendly construction from 100% recyclable aluminum, galvanized steel, and biodegradable polyurethane cuts carbon footprint and minimizes environmental impact.

Unparalleled safety and versatility

New rack packaging features revolutionary floating base design that ensures the packaging absorbs shocks and vibrations to keep the racks safe during transit.
Tool-free method of securing and unpackaging the racks for efficiency and ease of use.
Compatibility with current and next-generation rack tugs eliminates the need for ramps.
Collapsible crate for easy returns optimizes reverse logistics.
Rigorously tested to meet the highest standards, ISTA-3B, for performance and compliance.
Each unit undergoes rigorous testing for external thermal resistance, shock, fragility, and environmental factors to ensure your racks arrive safely.
Enhanced security options, such as ESD or Kevlar-lined bags, are available for extra protection during transport.
Customizable to meet your unique requirements and specifications.

Battery Transport and Thermal Containment Cart

Solid aluminum construction for maximum durability and longevity.
Locking lead casters for easy movement and stability.
Shelves feature non-slip material.
Shelves are at the correct ergonomic height and angle for easy loading and unloading.
Open design for easy inspection.
Can be customized to your facility’s specific requirements and needs, including door widths, flooring types (e.g. raised floors, concrete, and more), battery or product size, shape, quantity, and more.

DDR Battery Case

Unique suitcase-type design with built-in proprietary thermal containment material eliminated the need for any chemical handling (e.g. vermiculite) and enables quick placement and containment of a DDR battery.
DOT Special permit SP16011 for safe and compliant shipping of DDR batteries.
Meets and exceeds government regulations and code requirements.
Thermal runaway containment for maximum safety and to avoid propagation in storage or shipping.
Can be customized to your facility’s specific requirements and needs, including battery or product size, shape, quantity, and more.
Compact design and light weight enable handling by one person.
Reusable with long field life for maximum sustainability except in situations after an actual thermal runaway incident has occurred.

The Battery Super Box

The Battery Super Box features a rugged design that thrives under the most demanding conditions. It is currently the product-of-choice for automotive manufacturers for the safe transportation of DDR automotive lithium-ion cells and modules.
Exhaustively tested by our in-house labs to ensure performance against thermal runaway events.
If you require maximum containment for your DDR or prototype batteries, then the Battery Super Box is for you.

Category: Product Catalog

Additional Considerations

As data centers continue to expand and evolve to meet increasing demands, ensuring the safe and efficient shipping, handling, and storage of key components—such as rack level lithium-ion Battery Backup Units (BBUs) and AI Racks—has become a critical consideration. The ability to securely store, transport, and maintain these essential products not only ensures operational continuity but also mitigates potential hazards. Americase provides advanced protective container solutions, including BBU Shipping and Storage Cases, Battery Storage Cabinets, BBU Transport and Containment Carts, The Battery Super Box, and AI Rack Packaging, to address these challenges.

Safe Transportation: Minimizing Risks During Transit

While lithium-ion batteries are designed for safe operation, transporting them without proper protective containers poses risks. Rack level lithium-ion battery backup units (BBUs) are classified as hazardous materials, requiring adherence to stringent safety standards during transportation. Mishandling or damage during transit can result in thermal runaway, a hazardous event that requires careful prevention and containment measures.

Specialized containment and packaging solutions are vital for mitigating these risks. Products such as Americase’s BBU Cases, BBU Transport and Containment Carts, and The Battery Super Box are designed to protect batteries and safely contain thermal runaway events within during transit and handling:

Thermal Runaway Containment: Should a thermal runaway event occur, the BBU Cases and The Battery Super Box (the Containment part of the BBU Transport and Containment Cart) provide robust and proven containment capabilities that keep the fire safely contained within, preventing it from spreading and ensuring the safety of personnel and equipment.

In addition to robust protective packaging solutions, it is essential to follow best practices for loading and unloading hazardous materials and fragile, sensitive cargo. Properly trained personnel who understand the nuances of handling sensitive products can help ensure that safety protocols are followed, reducing the likelihood of accidents. That, combined with protective packaging can help ensure employee and product safety:

Durable Construction for Maximum Safety: Engineered with rugged aluminum and innovative design, Americase’s packaging solutions safeguard batteries and server racks against physical impacts and environmental factors during transportation and handling.
Regulatory Compliance: All protective containers are meticulously built and exhaustively tested at our in-house laboratory to meet or exceed all applicable standards and regulations, enhancing safety and reducing liability.

Eliminating the Need for Dedicated Fire-Rated Storage Rooms

Historically, data centers have allocated separate, fire-rated dangerous goods rooms for lithium-ion BBU storage to meet regulatory requirements. While effective, this practice involves significant costs and operational challenges. Dedicated fire-rated storage rooms or off-site facilities require substantial investment and ongoing maintenance to remain functional and safe.

Americase’s robust storage solutions, such as the versatile BBU Cases and Battery Storage Cabinets, are revolutionizing how data centers safely and compliantly manage the critical BBU assets by eliminating the need for dedicated fire-rated rooms:

Compact, Fire-Rated Storage: BBU Cases and Battery Storage Cabinets provide safe, regulatory compliant storage containers for lithium-ion BBUs. Designed and tested as full thermal containment solutions, these cases enable data centers to store BBUs within existing infrastructure, removing the need for fire-rated storage rooms or separate off-site storage facilities.
Cost Savings: By integrating these storage solutions into their current environment, data centers can avoid the high costs associated with constructing and maintaining dedicated fire-rated storage rooms or off-site facilities.
Space Optimization: We designed our storage solutions to enable data centers to maximize their existing real estate within their facility – e.g., BBU Cases feature stackable design to save valuable floor space.

Integrating Safety and Efficiency with Sustainability

Americase’s smart, innovative protective container solutions represent our commitment to sustainability and align with the data center and cloud computing industries’ focus on minimizing environmental impact.

Reusable packaging solutions with multi-year field life reduce packaging waste and carbon footprint while promoting circular economy.
Using recyclable materials in the container construction, including aluminum, stainless steel, polyurethane, and more.
Eco-friendly design of our AI Rack Packaging reduces carbon footprint by streamlining the amount of material used.
Exceed the EU Packaging Directive 94/62/EC which focuses on reducing packaging and packaging waste, with our BBU cases over 95% recyclable and offering a 10+ year field life.

By choosing Americase, data centers can safely and efficiently transport, handle and store large volumes of lithium-ion BBUs while meeting and exceeding all current and known upcoming hazardous materials regulations. Similarly, our innovative AI Rack Packaging solutions ensure your racks are protected during transport and handling while meeting the highest standards for performance and compliance and minimizing environmental impact. Get started today!